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Yizhi has a high-quality and experienced technical R&D team. With profound professional knowledge and an innovative spirit, they constantly promote the optimization and upgrading of products. We are committed to providing customers with high-quality, high-performance and high-precision hydraulic pump test benches to meet the diverse needs of different industries and customers.During the production process, the company strictly follows international quality standards and advanced production ...
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China Shandong Yizhi Machinery and Equipment Co., Limited High quality
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Advanced automatic machines, strictly process control system. We can manufacture all the Electrical terminals beyond your demand.
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The use and maintenance methods of hydraulic pumps
The use and maintenance methods of hydraulic pumps   1. Oil supply method of hydraulic pump There are two types of direct axis inclined disc piston pumps: pressure oil supply type and self suction type. Pressure oil supply hydraulic pumps mostly use oil tanks with air pressure, and some hydraulic pumps themselves have oil replenishment pumps to supply pressure oil to the hydraulic pump inlet. The self suction of the self suction hydraulic pump is very strong. The hydraulic oil tank for pneumatic oil supply should wait for the hydraulic tank to reach the required air pressure before adjusting the operation of the machinery. When there is a lack of air pressure in the hydraulic oil tank, it will act as a machine and cause a pulling phenomenon between the hydraulic pump and the slider, resulting in abnormal wear of the return plate and pressure plate inside the pump. Select a plunger pump with a supplementary oil pump for oil supply. After use, the operator needs to check the plunger pump 1-2 times a day to check if the hydraulic pump is operating normally. If it is found that the speed of the hydraulic cylinder has decreased or the car is stuck, the oil replenishment pump should be checked for collapse, and whether there is any phenomenon at the edge of the impeller and whether the clearance of the internal gear pump is too large. The oil level in the hydraulic oil tank of the self-priming plunger pump must not be lower than the lower limit of the oil gauge, and the quantity of hydraulic oil must be consistently met. The higher the cleanliness of hydraulic oil, the longer the service life of hydraulic pumps. 2. Bearings for hydraulic pumps The main component of a plunger pump is the bearing. Assuming that the bearing has clearance, it cannot provide normal clearance for the three pairs of friction pairs in the hydraulic pump, and it will also damage the thickness of the static hydraulic support oil film of each friction pair, reducing the service life of the plunger pump bearing. According to the information provided by the hydraulic pump manufacturer, the uniform service life of the bearing is 10000 hours. The clearance of the disassembled bearing cannot be checked without an inspection instrument, and only visual inspection can be used. If scratches or discoloration are found on the roller surface.   Let me explain to you the 7 mistakes in hydraulic maintenance It is difficult to avoid damage to hydraulic oil pumps during long-term operation, and the reasons and maintenance methods for each damage are different. If the hydraulic pump repair operator, Mr. Cheng, lacks rich and diverse work experience and professional skills, then secondary damage will occur. Wuhan Hydraulic Repair will explain to you the reasons for the damage of the 7th hydraulic oil pump and the appropriate maintenance methods. 1: Because the piston rod and cylinder liner are related to transitional cooperation, when installing the cylinder liner, the piston rod should be deformed by heat first. Therefore, some maintenance workers will immediately heat the piston rod on fire to exceed the actual effect of encountering heat. That approach is very incorrect because the thickness of the piston rod is uneven in all directions, resulting in different levels of thermal expansion and contraction. Heating with fire can cause uneven heating of the piston rod, which can easily cause deformation; The surface of the piston rod will also adhere carbon ash, reducing the service life of the piston rod. 2: In hydraulic maintenance, many positions of the anchor bolts have specific torque requirements, such as the gearbox, cylinder head, wheel rim, crankshaft, and front axle assembly. The tightening torque is often specified in the instructions and should not be changed arbitrarily. If incorrect anchor bolts or torque are applied, it may cause a component of the hydraulic oil pump to loosen, leading to damage. 3: When the hydraulic oil pump is overloaded during operation, or when the water flow in the storage tank is insufficient or the heat pipe is not well cooled, in order to quickly cool down after working for a long time, immediately add cold water to the storage tank. This behavior is incorrect and may lead to cylinder head and engine block explosions. People should add coolant to the hydraulic oil pump after cooling to ensure the actual heat dissipation effect of the heat pipe.
Daily maintenance methods for hydraulic pumps
Hydraulic oil, once there is a problem with hydraulic oil, it can cause significant damage to the pump. Statistics show that 70% of hydraulic system problems are caused by hydraulic oil issues. The main problem is hydraulic oil contamination. Hydraulic oil is inevitably contaminated at all times. Why is that? You said you paid a lot of attention, but it still doesn't work. Yes, there is wear and tear on the rotating parts, and the worn particles have entered the hydraulic system. So observe the hydraulic oil frequently and filter and replace it immediately if it gets dirty. If the oil is dirty, take some oil with your hand and observe it in your hand. If there are iron particles or reflective spots, it is dirty. Filter the oil in the tank and see if it can be used. If it can be used, filter it out before use. Some hydraulic pumps are connected with a single key, so it is necessary to check if the key is loose. This is not only for pediatrics, but also for those who do not know. 1、 Hydraulic oil, once there is a problem with hydraulic oil, it can cause significant damage to the pump. Statistics show that 70% of hydraulic system problems are caused by hydraulic oil issues. The main problem is hydraulic oil contamination. Hydraulic oil is inevitably contaminated at all times. Why is that? You said you paid a lot of attention, but it still doesn't work. Yes, there is wear and tear on the rotating parts, and the worn particles have entered the hydraulic system. So observe the hydraulic oil frequently and filter and replace it immediately if it gets dirty. The second is the oil level in the fuel tank, which should be regularly monitored because once there is a shortage of oil, the hydraulic pump is not far from being damaged. Some people make fuel tanks without an oil level gauge for observation, so they don't know if there is oil, which can easily lead to system failures. The third is not to install filters. Many systems do not have filters, especially simple systems. Installing a filter is troublesome and it is not known where to place it. Therefore, at this time, it is necessary to observe frequently as mentioned above, and if there are no problems, it will be too late to come up with solutions. Precautions for installation of hydraulic joints Hydraulic maintenance is a thin tube shaped instrument used to measure the relative pressure of liquids. Used to monitor the infiltration line, seepage pressure, groundwater level, and seepage around the dam. Widely used in industries such as water conservancy, petroleum, chemical, engineering machinery manufacturing, coal mining, shipbuilding, aviation, automobiles, medical equipment, etc. When making a purchase, pay attention to the following tips. 1、 Check for rust. Some parts of the pressure measuring hose may rust, oxidize, discolor, deform, and age due to poor storage or prolonged storage. 2、 Look at the exterior packaging. The packaging of pressure measuring hoses for authentic products emphasizes quality. The products have undergone rust prevention, waterproofing, and anti-corrosion treatment, and are packaged in wooden boxes with the product name, specifications, model, quantity, and factory name clearly marked in a prominent position. 3、 Check if there is a product qualification certificate. The pressure measuring hoses are all inspected by the chemical product quality inspection station of the quality and technical supervision department and have been identified as qualified. They are allowed to produce and leave the factory with inspection certificates, instructions, and installation precautions. If not, they are mostly counterfeit and inferior products.  

2024

07/22

Solution to underspeed in hydraulic maintenance
    Underspeed is a very taboo phenomenon in hydraulic systems. Not being fast doesn't mean it can't be used, it's just that it doesn't meet the system requirements and is difficult to troubleshoot, and there are many situations. Therefore, hydraulic maintenance personnel need to identify the cause and make corresponding selections. How to clean up. The following is a summary of underspeed by hydraulic maintenance personnel for our reference. 1. The adverse effects of lack of speed. There are two situations where the rotational speed of hydraulic equipment components (hydraulic cylinders and hydraulic motors) is too low: One reason is that the speed during high-speed motion (fast forward) is not fast enough to meet the design and specified values of the new equipment. The second issue is that the operating speed (operation progress) under load decreases significantly with the increase of load, especially for large hydraulic equipment and high load equipment. This phenomenon is particularly evident, and the speed is generally related to the flow velocity. The lack of speed first affects the production power and increases the cycle time of hydraulic equipment. The phenomenon of underspeed often stops working under heavy loads, affecting the normal operation of the equipment. Regarding equipment that requires high-speed movement, such as surface grinders, a lack of speed can affect the roughness of the ground. Solution to underspeed in hydraulic maintenance Underspeed is a very taboo phenomenon in hydraulic systems. Not being fast doesn't mean it can't be used, it's just that it doesn't meet the system requirements and is difficult to troubleshoot, and there are many situations. Therefore, hydraulic maintenance personnel need to identify the cause and make corresponding selections. How to clean up. The following is a summary of underspeed by hydraulic maintenance personnel for our reference. 1. The adverse effects of lack of speed. There are two situations where the rotational speed of hydraulic equipment components (hydraulic cylinders and hydraulic motors) is too low: One reason is that the speed during high-speed motion (fast forward) is not fast enough to meet the design and specified values of the new equipment. The second issue is that the operating speed (operation progress) under load decreases significantly with the increase of load, especially for large hydraulic equipment and high load equipment. This phenomenon is particularly evident, and the speed is generally related to the flow velocity. The lack of speed first affects the production power and increases the cycle time of hydraulic equipment. The phenomenon of underspeed often stops working under heavy loads, affecting the normal operation of the equipment. Regarding equipment that requires high-speed movement, such as surface grinders, a lack of speed can affect the roughness of the ground.

2024

07/09